Iron & Steel Technology
July 2004

AIST: Bigger, Stronger and Aiming to Be Even Better
Karen D. Hadley, managing editor, and Stacy L. Varmecky, communications supervisor, AIST (svarmecky@aist.org)

2004 Member and Steel Community Survey Results

EAF Energy Optimization at Nucor-Yamato Steel
Andrè Pujadas and John McCauley, Nucor-Yamato Steel, Blytheville, Ark.; and Massimo Iacuzzi, MORE srl, Gemona del Friuli, Italy

Nucor-Yamato Steel, Arkansas, has adopted various technologies in order to increase the efficiency of chemical energy used in its EAFs. A mass and energy balance is presented, along with an overview of the results.


Conversion From a DC Furnace Conductive Bottom to an SMS Demag Pin-type Bottom Electrode
J. Kevin Cotchen and Ernest G. Mueller, SMS Demag Inc., Pittsburgh, Pa.; Robert Zeien and Eric Novicki, Charter Steel, Saukville, Wis. (Kevin.Cotchen@sms-demag.net)

Charter Steel recently upgraded its 90-ton EAF from using the conductive bottom concept to the pin-type bottom electrode. This article summarizes the conversion project from its inception through start-up and operation.


From Blast Furnace to EAF: The Technology for the Conversion From Integrated Producer to High-quality Electric Minimill
Angelo A. Manenti, Core Furnace Systems Corp., Coraopolis, Pa. (amanenti@corefurnace.com)

Using the Consteel® process with hot metal charging, integrated steel plants can achieve production rates of more than 300 tons/hour with a single-vessel shop. This article discusses the technology and economic benefits of using the process.


Start-up and Operating Results of the CoJet® Sidewall Injectors on a Consteel Furnace
Scott Andrews, casting supervisor, Jeff Powers, melting and casting manager, Mike Fox, melting and refractory supervisor, Nucor Steel–Hertford; and Jim Zellman, account manager, Praxair Inc. (sandrews@nucorhertford.com)

A three-injector CoJet system was designed and installed at Nucor Steel–Hertford. This article details the start-up and operating results of the first Consteel furnace to successfully use multifunctional sidewall burner/lance technology.


Benchmark Study of EAF Plants Using the KT Injection System
Francesco Memoli, technology service manager, and Per Lückhoff, senior process engineer, Techint SpA, Italy (per.lueckhoff@techint.it)

New injection technologies have increased the efficiency of thermal and chemical input into the EAF. A benchmark study compares the performance data of three plants using Techint’s multipoint oxygen and carbon injection system with 40 other EAFs.


Thermomechanical Processing of HSLA Wide-flange Steel Beams for Increased Core Toughness
Jörg Peter and Kent D. Peaslee University of Missouri–Rolla Dhiren Panda Nucor-Yamato Steel

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