Iron & Steel Technology
November 2004

Blast Furnace Lining and Cooling Technology: Experiences at Corus IJmuiden
Ron Stokman, senior sales manager, Egenolf van Stein Callenfels, senior technologist, and Reinoud van Laar, senior technologist, Danieli Corus BV, IJmuiden, Netherlands (ron.stokman@corusgroup.com)

This article describes the blast furnace lining and cooling concept as originally developed and applied by Hoogovens (Corus IJmuiden). The technology has also been applied by Danieli Corus in all its blast furnace projects executed in the last 25 years.

Start-up of the Blast Furnaces at ISG Cleveland
Jeffrey L. Drummond, manager — operations, ISG Cleveland Inc., Cleveland, Ohio (jdrummond@intlsteel.com)

Following the shutdown of the old LTV Corp. facility, ISG Cleveland implemented an asset protection plan for restarting the furnaces. This article provides a brief overview of the start-up plan, as well as the expectations for the new company culture and its effect on iron producing.


Snort Valve Replacement at WCI Steel
Walter A. Toot, WCI Steel Inc., Warren, Ohio (watoot@wcisteel.com)

The replacement of a snort valve at WCI Steel involved an industry survey as well as a look back at previous WCI experiences. Selection criteria and installation details for the new snort valve, silencer and operator are discussed.


Web-based Computer Model for Blast Furnace Performance Analysis
Yongfu Zhao (top left), Christopher J. Rabold (top center), and Stephen E. Yaniga (top right), U. S. Steel Corp. Research & Technology Center, Monroeville, Pa.; Aaron Daniels (bottom left) and Michael L. Zmierski (bottom center), U. S. Steel Corp. Gary Works, Gary, Ind.; Sandy Feltmate (bottom right), U. S. Steel Corp. Mon Valley Works, Braddock, Pa.; and Beverly Salter, U. S. Steel Corp. Fairfield Works, Fairfield, Ala. (yzhao@uss.com)

A Web-based computer model that provides mass- energy balance analysis also considers the effects of nonequilibrium conditions that often occur in blast furnace reactions. The model provides sufficient information to determine the validity of instrumentation data, identify the casuses of furnace upsets and guide furnace operation.


Alternating Taphole Practice With a Two-taphole Blast Furnace
Angelo Petruccelli (pictured), ironmaking technology, Floris van Laar, senior refractory specialist, Frank Hribljan, maintenance specialist, and Brian Boettcher, operations specialist, Dofasco Inc., Hamilton, Ont., Canada (angelo_petruccelli@dofasco.ca)

Dofasco’s No. 4 blast furnace, a two-taphole furnace, adopted an alternating taphole casting practice in the mid-1990s. The constraints of a single-taphole practice, efforts to maximize two-taphole availability and the change in casthouse practices are discussed.


Mathematical Modeling of Steel Flow in the Tundish of a 6-strand Continuous Casting Machine
Tomasz Merder, Jan Jowsa, Marek Warzecha, and Stanislaw Garncarek Faculty of Materials Processing Technology and Applied Physics Technical University of Czestochowa, Czestochowa, Poland

Numerical Modeling of Fluid Flow Into a Ladle During Bottom Gas Injection
Marek Warzecha, Jan Jowsa, Stanislaw Garncarek, and Tomasz Merder Faculty of Materials Processing Technology and Applied Physics Technical University of Czestochowa, Czestochowa, Poland

Association for Iron & Steel Technology
186 Thorn Hill Road • Warrendale, PA 15086-7528 USA
(724) 814-3000 • Fax: (724) 814-3001 • memberservices@aist.org
AIST Privacy Statement Trademarks and Ownership