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June 2005

Wheeling-Pittsburgh Steel, Mingo Junction Plant: Revitalized With a New Continuous Steelmaking Process
Norman L. Samways, Ph.D., technical consultant, Pittsburgh, Pa.

The world’s largest Consteel® furnace, installed at Wheeling-Pittsburgh Steel’s Mingo Junction plant, demonstrates the flexibility of the Consteel process. The furnace installation, design characteristics, production and benefits are reviewed.

Coal Flow Aids Reduce Coke Plant Operating Costs and Improve Production Rates
Ron A. Bedard, manager — Stelco Integrated Cokemaking, Stelco Inc., Nanticoke, Ont., Canada (ron.bedard@stelco.ca); David J. Bradacs, account representative, GE Infrastructure Water & Process Technologies, Simcoe, Ont. Canada (david.bradacs@ge.com); Robin W. Kluck, senior technical advisor — primary metals industries, and D. Casey Roe, engineering manager — mining and primary metals, GE Infrastructure Water & Process Technologies, Trevose, Pa. (robin.kluck@ge.com, donald.roe@ge.com); and Ben P. Ventresca, account representative, GE Infrastructure Water & Process Technologies, Stoney Creek, Ont., Canada (ben.ventresca@ge.com)

Chemical coal flow aids can provide many benefits to coke plants, including improved production rates, reduced maintenance and lower cleaning costs. This article discusses the mechanisms by which coal flow aids function and analyzes several successful case histories.


Resolving Overhead Crane Skew Problems — A Simplified, Field-proven Approach
Thomas C. Lindstrum, product manager, Morris Material Handling – P&H, Oak Creek, Wis. (tlindstrum@morriscranes.com

This article reviews the mechanical problems and related causes of crane skewing. A simplified approach to the overall problem is discussed, along with methods that have been used to successfully and economically resolve it. Various crane wheel designs and bridge drive arrangements are compared.

DC-to-DC Technology Changing Paradigms
Robert K. Borgman, regional product manager — drives and crane products, Eaton Electrical, Grove City, Ohio (robertkborgman@eaton.com), and Michael A. Urbassik, product line manager — crane products, Eaton Electrical, Milwaukee, Wis. (michaelaurbassik@eaton.com)

New technology often requires paradigm shifting, which many are reluctant to undergo. This paper discusses some of the paradigm changes caused by the implementation of new DC-to-DC technology as applied to electric overhead cranes.


Strip Slab Inventory Management System
Kenneth L. Reitmeyer (left), information specialist, EDS – Mid Atlantic Solution Center, Bethlehem, Pa. (kenneth.reitmeyer@eds.com), and Arthur J. Hamm (right), quality improvement engineer, ISG Sparrows Point Inc., Sparrows Point, Md. (ahamm@intlsteel.com)

The strip slab inventory management system is a fully integrated inventory management system from order entry to slab application and hot mill scheduling. The system not only helps in completing customer orders, but it also minimizes slab hauler moves and minimizes overgrading of steel.


Weigh Measure Stencil Systems for Tube Mills
David L. Anderson, project manager, InfoSight Corp., Chillicothe, Ohio (dla@infosight.com)

Weigh Measure Stencil systems provide clear identification of tubes for both the manufacturer and the end-user. Various WMS floor geometries are discussed, along with their advantages, disadvantages and cost ramifications. Optional methods of applying bar codes to tubes are also discussed.

 

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