Technology Committees


Rolls Technology Committee Activities

 

The RTC and HSRTC met 24 January 2017, Columbus, Miss., USA. The committees reviewed the 2016 Steel Industry Fatalities report, followed by a safety roundtable discussion. Afterward, the groups split to work on individual committee business.
For the HSRTC, papers chair Michael Peretic reviewed their AISTech 2017 paper sessions and identified session chair volunteers.
Committee officers for 2017–2018 were discussed and elections will take place during the HSRTC meeting at AISTech 2017. Other discussion items included: Hot Flat Rolling Fundamentals — A Practical Training Seminar, which will take place in spring 2018; the Hot Sheet Rolling Best Paper Award, which will be awarded for the first time at AISTech 2017; locations for the fall meeting locations were discussed and it was agreed to hold it in conjunction with one of the new specialty training conferences.
The HSRTC brainstormed on topics for future meetings and decided to conduct a survey at the next meeting. The results will guide future planning especially in prioritizing tour locations and lining up quality technical presentations.  
For the RTC, committee officers for 2017–2018 were discussed and elections will take place during the RTC meeting at AISTech 2017.
Lydia Stromei shared membership information and led a group discussion on how to bring in new members like having “mini meet-and-greet” visits at roll shops, allowing members to bring a guest to the meeting, and ways to get more involvement from companies like United States Steel Corporation and ArcelorMittal.
Other discussion items at the RTC meeting included the Rolls Best Paper Award and the RTC’s AISTech sessions; discussion of a Roll Shop Roundup, which was tabled; future meetings, including possible joint meetings with the Safety & Health and Maintenance & Reliability Technology Committees.
Pending confirmations, the RTC’s fall meeting is planned for 22–23 August 2017 in Ohio to tour NorthStar BlueScope Steel, along with a second possible location in the area such as the Jeep plant or Worthington Steel. The technical topic of this meeting will be roll shop management systems and a tentative lineup of presentations was proposed.
The two committees rejoined for the rest of the afternoon for a networking lunch, technical presentations and a plant tour of Steel Dynamics Inc. – Flat Roll Group Columbus.

Technical presentations included:

  • “New Technology to Check for Roll Defects While Grinding Rolls,” by Frank Weinmeister, Innerspec.

  • “Alignment and Wear Studies — Improve Quality and Reliability,” by Nancy Hake, Falk PLI.

  • “Overhead Crane Safety Lighting Innovations,” by Robert Brock, Steel Dynamics Inc. – Flat Roll Group Columbus.

  • “Work Roll Cooling and the Effects It Has on Quality Within Hot Strip Mills,” by Ross Vidal, Lechler.

Randy Patterson (left), HSRTC chair, and Terry Boyd (right), RTC chair, presented Bill Seres (center), hot mill manager at Steel Dynamics Inc. – Flat Roll Group Columbus with a plaque of appreciation for hosting a tour during the HSRTC and RTC’s joint meeting.

The RTC and CSRTC met 31 August—1 September 2016, Terre Haute, IN, USA. The committees reviewed the 2016 Steel Industry Fatalities report, followed by a safety roundtable discussion. Terry Boyd, RTC chair, gave a presentation on safety practices and improvements at Nucor Steel–Arkansas.
The group split into separate rooms to work on committee-specific items. Both committees reviewed their AISTech 2017 paper sessions, selected session chairs, finalized their AISTech 2018 Call for Papers verbiage and discussed items to be brought up at the AIST Leadership Conference.
The RTC selected volunteers to select the recipient of the Rolls Technology Award for Best Paper. The committee also created a subcommittee for the creation of a Roll Shop Roundup.
The CSRTC nominated and confirmed Bob Waldron of Nucor Steel–Berkeley as its vice chair.
The committees rejoined for a networking lunch followed by technical presentations in the afternoon.
The following presentations were given:

  • “Roll Cooling,” by Oldair Sasso, Spraying Systems Co.

  • “Forged HSS Roll Technology,” by Jim Slawinski, Union Electric Åkers.

  • “Quality Improvements & Energy Optimization,” by Adam Trinks, Silvent.

  • A plant overview as given by Brock Miller, CSN.

The meeting concluded the following day with a full tour of CSN’s cold sheet rolling facility in Terre Haute.

Terry Boyd (right), RTC chair, presented Brock Miller (left) with a plaque of appreciation for hosting the CSRTC’s and RTC’s tour of CSN.
The RTC service plaque was presented to Terry Boyd (left
to right): Paul Fleiner, Boyd and Homero Ortiz.

The RTC met 16 May 2016, Pittsburgh, PA, USA.

The following officers were elected:

  • Chair: Terry Boyd, Nucor Steel–Arkansas

  • Vice chair: Paul Fleiner, Hitachi Metals America

  • Papers chair: Christopher Hrizo, WHEMCO Inc.

The RTC met 26–27 January 2016, Lafayette, Ind., USA. The RTC finalized its three technical sessions for AISTech 2016, which are “Hot Mill Technologies” on Monday afternoon, “Cold Mill Technologies” on Tuesday morning and “New Developments in Roll Reprocessing Technologies” on Tuesday afternoon.
The RTC discussed the nominations for committee leadership for the 2016–2017 term. 
A template for a Roll Shop Roundup was established. The intent will be to have each lathe and grinding machine identified by the RTC meeting at AISTech.
The following technical presentations were given:

  • “Grinding Wheel Technologies,” by Lou Divers of Precision Abrasives and Kelly Pica of Saint-Gobain Abrasives.

  •  “Herkules MACHtechnology — Superior Grinding,” by Bob Curler of Herkules.

Terry Boyd presented a plaque of appreciation to Dan Gilbert for hosting the RTC’s tour of Wabash International (left to right): John LaBelle, Raphael Steinhagen, Heather Creely, Jean-Daniel Auzas, Lydia Stromei, Bob Curler, Boyd, Paul Fleiner, Bob Bennett and Gilbert.
Terry Boyd (left) and Paul Fleiner (right) presented a plaque of appreciation to Allie Louthen (center) for hosting the RTC’s tour of Subaru of Indiana Automotive.

The RTC and PRTC met 22–23 September 2015, Pittsburgh, Pa., USA. The PRTC and RTC had separate business meetings with joint presentations and tours. 
Homero Ortiz, RTC papers chair, reviewed the RTC’s technical session layouts for AISTech 2016, which includes ses-sions on Monday afternoon and all day on Tuesday.
The RTC finalized its AISTech 2017 Call for Papers topic by adding roll surface analysis to the existing topics.
Ortiz reviewed the status of the Rolls Best Paper nomination process, in which the RTC officers and John Ballani will re-view the two best-of-session papers from AISTech 2015 and vote on the winner.
There was a discussion on developing a Roll Shop Roundup, which was tabled until the next RTC meeting.  
The PRTC mission statement was revised as: “To promote advancement in safe plate rolling, finishing, quality practices, operating technologies and processing through information exchange.”
Eric Thokar discussed the PRTC’s AISTech 2016 technical session, which will be one morning session on Monday titled “Latest Advancements in Plate Rolling.” Blane Vines and Tom Bovalina volunteered to be session chairs.
Charlie Bender will champion the development of the criteria for the Norman Hodgson Outstanding Achievement Award nomination process.
The PRTC AISTech 2017 Call for Papers topic was finalized.
Blane Vines reported that the AIST 2015 North American Plate/Steckel Mill Roundup was ready for publication. This roundup was published in the November 2015 issue of Iron & Steel Technology.
The AIST Process Benchmarker® Plate Rolling Module has been developed, and producer members are encouraged to input their data.
Eric Thokar discussed Plate Rolling Fundamentals, which will be held in conjunction with Hot Rolling Fundamentals on 21–25 February 2016 in Birmingham, Ala., USA. More information about this seminar can be found on pages 148–150 of this issue.
The following individuals gave technical presentations:

  • Roman Pankiw of Duraloy spoke about the history of the company, the facility and what was to be expected during the tour the next day.

  • Neal Fedak of AIM Machinery gave a presentation on capabilities, including a variety of roll shop material handling equip-ment, lifting devices, and plate mill equipment such as centering guides and plate flippers.

  • Kevin Marsden of Whemco gave a presentation on Steckel mill coiling drums, their manufacture and design.

Both groups toured Duraloy Manufacturing in Scottsdale, Pa., and Brownsville Marine in Brownsville, Pa., USA.

 
1. Corey Ivey (left) and Paul Fleiner (right) presented a plaque of appreciation to Roman Pankiw (center) for hosting a tour of Duraloy Manufacturing during the PRTC and RTC joint meeting. 2. Corey Ivey (front, left) and Paul Fleiner (front, right) presented a plaque of appreciation to Joe Kavulic (front, second from left) and Tim Scheib (front, second from right) for hosting the PRTC and RTC tour of Brownsville Marine. 3. The PRTC and RTC were able to launch a new barge.
 
 
Terry Boyd (right) presented the RTC service plaque to Lydia
Stromei (left).

The RTC met 4 May 2015, Cleveland, Ohio, USA.
The following officers were elected:

  • Chair — Terry Boyd, Nucor Steel–Arkansas

  • Vice chair — Paul Fleiner, Hitachi Metals America Ltd.

  • Papers chair — Homero Ortiz, ArcelorMittal USA

  • Members chair — Tony Payling, Sarclad North America L.P.

Meeting Highlights:
The RTC developed discussion topics for future meetings: lifting devices and chock removing equipment  in roll shops and the integration of the thrust ring on hot mill work rolls instead of removing from the old rolls and reinstalling on the new roll.

The RTC met 27–28 January 2015, Mobile, Ala., USA. Dave Marshal presented, “Planning Major Maintenance Outages.” In addition, a case study was presented by Terry Charters depicting the recent Z line project upgrade at U. S. Steel Canada.
The AIST Project Excellence Award candidates were reviewed by Clay Piper. Ted Vrehas reviewed the current AISTech technical session status with the group.
Russell Sindrey reviewed the results of the membership survey that was conducted by the PCMTC.
Volunteers were solicited to form an organizing committee for a new training conference on project management that will be offered by the PCMTC.
The group toured AM/NS Calvert LLC, specifically the hot strip mill, cold strip mill and the galvanizing facility.
Next PCMTC Meeting: Monday, 4 May 2015 during AISTech 2015 in Cleveland, Ohio, USA

The RTC met 28–29 October 2014, Fort Wayne, Ind., USA. Homero Ortiz, ArcelorMittal, RTC papers chair, reviewed the AISTech 2015 technical session development:

  • Twelve abstracts were selected and organized into two six-slot sessions for Monday and Tuesday afternoons.

  • Session chairs were nominated. 

  • Papers chair and session chair instructions were reviewed with an emphasis on minimizing commercialism in presentations.

  • Presentations on swarf handling and disposal were given:

  • Joe Porter from North Star BlueScope Steel presented “Roll Shop Roll Fines Recycling — Aim for Zero Waste.” Discussion focused on North Star BlueScope Steel’s current process for dealing with grinding swarf. Results were not only environmentally beneficial, but also financially.

  • Harriet Dutka from Magnesita discussed the issues with chrome and different ways to handle swarf disposal. Education seems to be needed when reviewing chromic swarf removal with in-house environmental personnel and the U.S. Environmental Protection Agency.

The group toured both Steel Dynamics Inc. (SDI) – Flat Rolled Div. and the GM Fort Wayne truck assembly facility.

The RTC met 22–23 January 2014, Memphis, Tenn., USA. Kalyan Kahn of United States Steel Corporation and Homero Ortiz of ArcelorMittal reviewed the session layout for AISTech 2014. There will be two RTC sessions, one on Monday afternoon and the other on Tuesday afternoon, both of which are full. The responsibilities of the session chairs before and during the conference were explained.

Nominations for committee leadership, which will be elected during the RTC meeting at AISTech, were discussed and agreed upon. The 2014 Rolls Technology Award for Best Paper was selected.

The following presentations were given:
  •   “Measuring Roll Coolant Spray Profiles on Rolls,” Ed Schaming of Schaming Innovations.
  •   “Total Cost of Ownership Model for Rolling Mill Rolls,” Jim Slawinski of Akers Rolls.
  •   “Spraying Systems,” Christy Winstead of Spraying Systems.

The RTC met 17–18 September 2013, Worcester, Mass., USA. Kalyan Khan of United States Steel Corporation led a discussion on the RTC sessions for AISTech 2014. Papers were solicited from those in attendance, while a number of RTC members volunteered to be session chairs.
Lydia Stromei of Pomini Tenova gave a summary of the AIST Italy Steel Forum.
The impact of hexavalent chrome on the environment and the legislation surrounding this topic were discussed. The RTC held four joint presentations with the Cold Sheet Rolling Technology Committee on the second day.
The RTC was then given a tour of both the Siemens Morgan Manufacturing facility, where Morgoil bearings are manufactured, and the Norton Abrasives factory.

The RTC and TETC had a joint meeting 15–16 January 2013 in Concord, Calif.. Kalyan Khan of United States Steel Corporation reviewed the Rolls session layout for AISTech 2013. The AISTech 2014 Call for Papers’ RTC text was reviewed and finalized. The 2013–2014 RTC officer nominations were discussed, with elections to take place during the next RTC meeting at AISTech. A roundtable discussion took place, with each of the attendees discussing safety at their facility. Dwain Hultberg of Ohio Coatings had a presentation entitled, “Tinplate — Relationship Between Performance and Surface Preparation,” which Gary Lombardo of MacDermid presented in his absence. Chris Hrizo of Whemco presented, “Rolls Used for Flat Rolling.” Both of the presentations are available to RTC and TETC members in the Members Only section at AIST.org.
USS-Posco hosted a tour of its facility on Wednesday, 16  January. The next RTC meeting will be held on Tuesday,
7 May 2013, and the next TETC meeting is scheduled for Wednesday, 8 May 2013. Both meetings will take place in Pittsburgh, Pa., during AISTech 2013.

The Rolls Technology Committee (RTC) met on 11–12 September 2012 in Ford City, Pa., - with 29 attendees. The RTC chair, Ray Schleiden of United Rolls, opened the meeting with a moment of silence in memory of the 9/11 terrorist attacks. Bryan Hernandez of Lehigh Heavy Forge volunteered to take the meeting minutes. After a safety roundtable discussion, Kalyan Khan of United States Steel Corporation discussed the RTC sessions for AISTech 2013. The initial session layout was agreed upon, and volunteers were accepted as session chairs. Khan then asked for volunteers to review the five nominations for the 2013 Rolls Technology Award for Best Paper. Tony Payling of Sarclad reviewed the previous meeting attendance to analyze the committee’s progress in attracting more participation. His data indicates that the attendance has been increasing since 2011, and that interesting tours and meeting topics are key factors in this growth trend. The meeting discussion topic focused on eddy current testing and systems, with presentations by Mario Plecher of Herkules, Tom Potts of T.S.T.D., Francesco Auteri of Tenova Pomini, Mr. Payling, and Art Pilkington of CamberPro. The next meeting is scheduled for 15–16 January 2013 in Concord, Calif., with USS-POSCO hosting the tour. This will be a joint meeting with the Tinplate & Electrogalvanizing Technology Committee to share knowledge and experiences between the two committees.

The Rolls Technology Committee (RTC) met at AISTech in Atlanta, Ga., on 8 May 2012. Bob Bennett of Nucor Steel opened the meeting. The 2012 Steel Industry Fatalities Report was reviewed, which led to a discussion about personal safety both at the mill and at home. Tony Payling advised the committee of a forklift accident that was not on the report. The RTC leadership for 2012–2013 is: Ray Schleiden of United Rolls, chair; Dave Trikones of ArcelorMittal, vice chair; and Kalyan Khan of United States Steel Corporation, papers chair. Dr. Kahn presented the Roll Technology Best Paper Award to John Cahill, Aislan Costa and Peter Jackson from ArcelorMittal Burns Harbor for their paper entitled, “Rolls Consumption Reduction at ArcelorMittal 80-Inch Burns Harbor Hot Strip Mill Through Grinding Practices and Mill Stability Improvements.” The next RTC meeting is scheduled for 11–12 September 2012, with a focus on eddy current testing. This meeting will include a tour of the Herkules North America facility in Ford City, Pa.

The Rolls Technology Committee (RTC) met in Ontario, Calif., on 17–18 January 2012. Bill Bennett of Nucor Corp. opened the meeting, welcomed all the attendees and thanked California Steel for hosting the meeting. Dave Trikones of ArcelorMittal Weirton volunteered to take the meeting minutes. The AIST Antitrust Guidelines were reviewed and all in attendance agreed to abide by them. Tony Payling of Sarclad NA reviewed the past attendance of each RTC member. He proposed that a letter be sent by the current RTC chair, Bob Bennett, to all the members who have not attended recently to see if they are still interested in being members of the committee. The minutes from the 20–21 September 2011 meeting at the University of Pittsburgh Swanson School of Engineering were reviewed and approved as written. Kalyan Khan of United States Steel Corporation reviewed the RTC session status for AISTech 2012, and the session chairs were reminded of their chair responsibilities. Khan then nominated the RTC 2011 Best Paper, which will be announced at the meeting during AISTech 2012. The AISTech 2013 Call for Papers topic was approved as: “Roll manufacturing and roll shop safety, innovative roll manufacturing and roll testing, roll maintenance and inspection practices, roll use in the ferrous and non-ferrous industries including pinch rolls, roll performance improvements, the relationship between rolls and product attributes (profile, flatness, surface, etc.), roll surface defects and their effect on sheet quality, and opportunities to reduce environmental footprint.”
Herb Spenser of Radiac Abrasives gave a presentation on grinding wheel technology. Mike Olson of California Steel gave an overview of the roll shop and mill at California Steel. Bennett thanked everyone for attending and California Steel for hosting the meeting. The committee toured the hot strip mill and roll shop at California Steel. The next RTC meeting will be Tuesday, 8 May 2012 during AISTech 2012 in Atlanta, Ga.